Machinery
Knitting Machines
We have combination of 17 machines of Ssang Yong and Fukuhara. Fukuhara machines are the top brand name which needs no introduction. Fukuhara machines are the best in the world when it comes to Quality, Productivity, Versatility, and Ratability.Fukuhara & Ssang Yong is capable of producing over 100,000kg per month. We have well skilled operator and technical staff who can assist and serve better with their expertise, knowledge and many years of experience.

CAD/CAM
In RR Apparels (Pvt) Ltd we are working on CAD/CAM machines, the term CAD/CAM is a shortening of Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM). The development of Computer-aided design had little effect on CNC initially due to the different capabilities and file formats used by drawing and machining programs. However, as CAD applications such as Solid Works and Auto Cad incorporate CAM intelligence, and as CAM applications such as Master Cam adopt sophisticated CAD tools, both designers and manufacturers are now enjoying an increasing variety of capable CAD/CAM software. Most CAD/CAM software was developed for product development and the design and manufacturing of components and molds, but they are being used by architects with greater frequency.
Embroidery Machines
Our embroidery department consists of three 20 heads and a 12 head Tajima Machines. Tajima Embroidery machines doesn’t need any introduction at all. It is the world best Embroidery Machines and have high production speed as well. It also has self cutter from which there is no need to cut the thread after being embroidered. The embroidery production varies on different stitches of embroidery.

Printing Machines
Our printing is managed by extremely technical people of the industry who are well aware of various perimeters in the different processes. The units possess different forms of printing machines from Octopus (Circular), heat transfers and table print. The complete plant has a production capacity of printing over 4,000 pieces in a day. We at RR Apparels aim to deliver crown quality printed garments in time.

Stitching Machines
Stitching is one of the most important factors in production and where skilled people are required to work on quality machines to give required output. In our stitching department there are over 200 machines with the combination of Juki and Kansai Stitching machines. Our stitching unit maintains quality standards and can produce monthly around 200,000 plain T-shirts, 80,000 Rugby-Shirt, 120,000 Polo –Shirts, 140,000 Sweat-Shirts, 100,000 Pajama-Suits, and 30,000 fleece jackets. The people who work here have been with us since 1969

Production Cycle
RR Apparels is responsible to complete the entire process of making the garment and deliver as per the requirement. The process starting from handling the order inquiry to knitting, dyeing, cutting, stitching, packing and finishing on top of embroidery and print and then exporting and shipping.
As soon as the order inquiry is received we work on it and respond to it promptly and when we receive the order the yarn procurement process begins.
Once we receive the yarn we always knit a sample of 5kg – 6kg in order to make sure there is no fault in the quality of the yarn received. If the fabric is not in question it is then sent to the dyeing house. At that point we confirm on the quality of the yarn. Moving on while processing an order the fabric is checked on the machine in greige form and also after knitting is completed. Each fabric roll is checked in our greige checking knitting room. Then the fabric moves into the process of dyeing where the color fastness, matching, shrinkage and GSM is maintained as per the requirement. Before issuing the fabric into cutting the fabric is checked again for any defects and faults.
Our cutting department works very efficiently and makes sure that the fabric they are processing is free from any possible marks/holes/cut or any other minor problems and then they perform the task as per the size chart’s specification. Then from cutting the order moves into either print or embroidery or even both step by step where again quality is well monitored. The order moves to stitching once its back to cutting from embroidery and print.
Quality Control
Quality Control is the most essential aspect in production. There are multiple points for each of the stages of production. We have two separate checking departs where the order is processed after being completed during the production process. Highly skilled, trained and experienced staff is used in the checking departs as the defect should not pass from here even if moved from other stages of production. We have put great efforts in training and also educating our checking staff on regular basis to improve the quality of single garment. RR Apparels is responsible to complete the entire process very smoothly in order to deliver to product as per the requirement.